1.
Bushings should
be flush and casting free of burrs or slag.
Measure the opening where the Locating Lever mounts with a machinist’s
planer gauge. Write this dimension down.
2.
Insert the
Eccentric Bushing (5080-196) in the Locating Lever from the left-hand side.
(See middle of page 5 Parts List Book).
3.
Hold Locating
Lever in a vise to seat eccentric.
Measure from eccentric to flat of locating lever. Write this dimension down and subtract
measurement of opening from it.
4.
On a surface
grinder position lever with eccentric up.
Grind eccentric .002” over dimension from step #3.
5.
Rub scrapper
bluing on both sides of the locating lever and install into bed. Use Pin (624-1) to hold in position. Move locating lever back and forth in
opening. Use care, as lever may be tight.
6.
Remove lever and
check opening for bearing, lever should be in contact with bed about 90%. Using a flat scrapper remove the high spots
from the bed.
7.
Repeat step #5
until 90% bearing is achieved. Be patient,
do not score surface, keep smooth or “pick-up” will occur.
8.
When required bearing is achieved Locating
Lever Extension (5080-35-1) should be installed to Lever.
9.
Install lever
back in machine. Wedge Lever Extension
roll against Locating Cam (5080-75-1) to simulate working mode.
10.
Using an
indicator, check position of spindles 3 and 5.
Turn eccentric bushing (5080-196) until spindle 3 is less than plus
.002.
11.
Lock eccentric in
place with 3/8-16 sq. head bolt (837-14-16) and remove lever from machine. Take
care as not to loosen wedge.
12.
Block lever to
drill for pin and screws. Spot all holes
with ¼” drill. Drill pin hole first “D”
(.248) approx. ¾” deep and install .250 soft pin. Drill and tap for ¼-24 x ½ screws (834-10-8).
13.
Turn lever so
screw bushing (5080-35-1-SB) is parallel.
Spot through bushing. Remove
wedge and extension. Drill and tap
7/16-14 hole for set screw (5080-35-1-SS).
14.
Remove screw that
is holding eccentric and drill through with 5/16 drill. Tap to 3/8-16.
15.
Remove any burrs
and be sure pin is below flush.
Re-install lever in machine completely.
Set roll pressure (see instruction book).
